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	<title>Austin Cafe Racer &#187; ground</title>
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	<link>http://www.austincaferacer.com</link>
	<description>Blood, Sweat, Tears and Grease</description>
	<lastBuildDate>Sat, 14 May 2011 03:51:28 +0000</lastBuildDate>
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		<title>Replacing the ground wire</title>
		<link>http://www.austincaferacer.com/2009/04/replacing-the-ground-wire/</link>
		<comments>http://www.austincaferacer.com/2009/04/replacing-the-ground-wire/#comments</comments>
		<pubDate>Sat, 11 Apr 2009 22:07:16 +0000</pubDate>
		<dc:creator>admin</dc:creator>
				<category><![CDATA[cafe racer]]></category>
		<category><![CDATA[550]]></category>
		<category><![CDATA[austin]]></category>
		<category><![CDATA[ground]]></category>
		<category><![CDATA[rust]]></category>
		<category><![CDATA[wiring harness]]></category>

		<guid isPermaLink="false">http://www.austincaferacer.com/2009/04/replacing-the-ground-wire/</guid>
		<description><![CDATA[<img src="http://www.austincaferacer.com/wp-content/uploads/2009/04/img-5386.jpg" width="480" height="360" alt="IMG_5386.JPG" />  Needless to say, I cut it off as close to the main harness as I could so I could splice it with a better piece of wire.   <img src="http://www.austincaferacer.com/wp-content/uploads/2009/04/img-5387.jpg" width="480" height="360" alt="IMG_5387.JPG" />   <img src="http://www.austincaferacer.com/wp-content/uploads/2009/04/img-5388.jpg" width="480" height="360" alt="IMG_5388.JPG" />  I also noticed that the frame were the other end of the ground connected was particularly oxidized and rusted. &#160;&#160;   <img src="http://www.austincaferacer.com/wp-content/uploads/2009/04/img-5384.jpg" width="480" height="360" alt="IMG_5384.JPG" />   <img src="http://www.austincaferacer.com/wp-content/uploads/2009/04/img-5385.jpg" width="480" height="360" alt="IMG_5385.JPG" />  I had never considered looking here or cleaning it up until this morning. ...  It took the rust off in seconds and exposed some nice clean steal for my ground connection.   <img src="http://www.austincaferacer.com/wp-content/uploads/2009/04/img-5389.jpg" width="480" height="360" alt="IMG_5389.JPG" />  All in all a good morning, and I'm fortunate to have stumbled on the ground wire issue.]]></description>
			<content:encoded><![CDATA[<p>I had the seat and the tank removed from the frame this morning to accommodate the valve adjustments. In the process I noticed something odd (as I usually do). I noticed that the green ground wire that connects to the frame was exposed in multiple places due to melted insulation. I had either never noticed before or the exposed ground was relatively new.</p>
<p>
<img src="http://www.austincaferacer.com/wp-content/uploads/2009/04/img-5381.jpg" width="480" height="360" alt="IMG_5381.JPG" /></p>
<p>I&#8217;ve mentioned before that I always feel a bit like an archeologist when working on this bike. I begin to notice strange things that the previous owner did. Or perhaps the previous, previous owner did. The ground cable is no exception. It wasn&#8217;t wrapped in with the rest of the harness. It was running along side it.</p>
<p>
<img src="http://www.austincaferacer.com/wp-content/uploads/2009/04/img-5383.jpg" width="480" height="360" alt="IMG_5383.JPG" /></p>
<p>This burnt out ground could explain a lot of things. Perhaps it was the root of my non-blinky blinker problem?</p>
<p>
<img src="http://www.austincaferacer.com/wp-content/uploads/2009/04/img-5386.jpg" width="480" height="360" alt="IMG_5386.JPG" /></p>
<p>Needless to say, I cut it off as close to the main harness as I could so I could splice it with a better piece of wire.</p>
<p>
<img src="http://www.austincaferacer.com/wp-content/uploads/2009/04/img-5387.jpg" width="480" height="360" alt="IMG_5387.JPG" /></p>
<p>
<img src="http://www.austincaferacer.com/wp-content/uploads/2009/04/img-5388.jpg" width="480" height="360" alt="IMG_5388.JPG" /></p>
<p>I also noticed that the frame were the other end of the ground connected was particularly oxidized and rusted. &nbsp;&nbsp;</p>
<p>
<img src="http://www.austincaferacer.com/wp-content/uploads/2009/04/img-5384.jpg" width="480" height="360" alt="IMG_5384.JPG" /></p>
<p>
<img src="http://www.austincaferacer.com/wp-content/uploads/2009/04/img-5385.jpg" width="480" height="360" alt="IMG_5385.JPG" /></p>
<p>I had never considered looking here or cleaning it up until this morning. I hit it with my dremel rotary tool with a wire brush bit. It took the rust off in seconds and exposed some nice clean steal for my ground connection.</p>
<p>
<img src="http://www.austincaferacer.com/wp-content/uploads/2009/04/img-5389.jpg" width="480" height="360" alt="IMG_5389.JPG" /></p>
<p>All in all a good morning, and I&#8217;m fortunate to have stumbled on the ground wire issue. Clearly, a closer inspection is due tomorrow.</p>
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