Austin Cafe Racer Blood, Sweat, Tears and Grease
Categories: cafe racer

I put these on two weeks ago but didn’t think the installation warranted a post. However, it is nice to see how well they fit and how great they look on the carbs.

IMG_3749.JPG

IMG_3751.JPG

IMG_3753.JPG

IMG_3754.JPG

IMG_3755.JPG

A perfect fit. They are a bit spongy so I’m sure they would accommodate in size for all sorts of frames.

IMG_3756.JPG

Categories: cafe racer

IMG_3312.JPG

Like much of this rebuild, this procedure started off fairly simple and then progressively become more difficult.

IMG_3313.JPG

I lifted the inlet duct straight up and it came right out. Easy.

IMG_3314.JPG

There were only two bolts holding down the air filter box. The manual refers to it as the element case. Whatever, I don’t want anything made of plastic on my bike. Easy.

IMG_3315.JPG IMG_3317.JPG

IMG_3318.JPG

After removing the two bolts it came straight out. Easy.

IMG_3319.JPG

Air filter/cleaner and element case removed. Now the hard part… removing the air box that connects to the carburetors.

IMG_3325.JPG

IMG_3326.JPG

IMG_3329.JPG

The rubber manifolds that connect the carburetors to the air box were rotted. They weren’t salvageable so I cut them off to make it easier to remove the plastic air box.

IMG_3331.JPG

Each manifold had a metal fastener with one screw. They were was easy to remove.

IMG_3334.JPG

IMG_3335.JPG

As I mentioned early the rubber had rotted. They were no good, so I cut them off the air box.

IMG_3336.JPG

This was the hardest thing to remove. It is shaped and positioned in a way that made it impossible to squeeze out of the frame without removing the carburetors. I didn’t want to remove the carbs, so I shaved a bit off the side of the air box and forced it out of the narrow frame. Its garbage.

IMG_3332.JPG

Carbs with no filters :(

IMG_3337.JPG

IMG_3339.JPG

Done for the night.

IMG_3351.JPG

I’ll start up again tomorrow morning.