Rejetting the Carburetors (step 1)

by admin on 08/01/2008

I plan on getting a new 4 into 1 exhaust and also installing some Uni air filters. That means I need to rejet the carbs. Luckily my new 115 main jets have just arrived.

My plan: Remove the carbs and do all the disassembling, cleaning, and re-jetting in the comfort of my screened-in porch instead of doing it in my backyard, with the heat and mosquitos.

Step 1: Remove the carburetors.

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The throttle cable had to be taken off first, but I didn’t bother taking any pics since I already covered that earlier.

There were a few bolts on top and a few on the bottom.

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After I the bolts were removed I just slid the whole assembly out and to the left.

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Engine without carbs.

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My carburetors.

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I wanted to drain the float bowls before I took the carb assembly inside so I loosened the drain plug for each carb and drained the gasoline into a plastic bottle. I also wanted to make sure I didn’t stink up my porch so I removed the float bowls and cleaned them of any remaining gas.

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Float bowls removed except for last carb.

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All done.

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Rubber gaskets are in good condition.

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My ghetto style reminder for which bowl and screw sets belongs to which carb.

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Tomorrow morning I’ll pull out the main jets and push in the new ones.

One Response to “Rejetting the Carburetors (step 1)”

  • tim mc says:

    Now’s the time to polish up the float bowl covers and top caps (they are aluminum and polish up nice and bright). I have been using a Dremmel tool with tripoli paste for the real dull stuff and finishing it with McGuires aluminum paste for a bright shine. It takes time and patience but it looks NICE when it is done.

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